Introduction: Why Custom Enclosures Matter for LCD Displays
When it comes to integrating LCD screens into industrial equipment, digital kiosks, or public displays, off-the-shelf solutions just don’t cut it. A custom metal enclosure ensures durability, precision, and compatibility with your specific environment and application. Whether you’re designing for rugged outdoor use or sleek retail installations, understanding how to plan and design the right enclosure is critical.
In this guide, we’ll walk you through the essentials of designing a custom metal enclosure for LCD displays — from materials and ventilation to mounting strategies and fabrication tips.
1. Start with the LCD Specs
Before any metal is cut, you need detailed specifications for the LCD panel:
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Dimensions (including bezel size)
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VESA mounting pattern
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Power and video input locations
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Cooling requirements
These factors dictate not just the size of the enclosure but also where openings, mounts, and ports should be placed for optimal performance.
2. Choose the Right Material
Your material choice affects not just strength, but also heat dissipation, weight, and aesthetics.
Common materials we use at RJ Metal:
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Aluminum: Lightweight and corrosion-resistant. Great for kiosks and outdoor units.
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Cold Rolled Steel (CRS): Strong, cost-effective, and easy to powder coat.
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Stainless Steel: Excellent for environments requiring cleanliness or corrosion resistance (e.g., food service or medical).
3. Integrate Mounting and Access Features
A good enclosure isn’t just a box — it’s a complete integration solution.
💡 Consider adding:
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Rear VESA mounts or custom brackets
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Hinge access panels for maintenance
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Tamper-proof screws or locks for security
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Cable management cutouts or grommets
4. Don’t Overlook Ventilation & Cooling
LCD screens generate heat, especially in enclosed spaces. A poorly ventilated enclosure can lead to display failure.
Ventilation Tips:
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Use louvered vents or perforations
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Include fan mounts or active cooling options
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Consider environmental sealing for outdoor use (e.g., IP65 ratings)
5. Fabrication Techniques That Make a Difference
At RJ Metal, we specialize in:
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Laser cutting for precise openings
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CNC forming for clean bends and consistent fit
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TIG/MIG welding for durable construction
Precision in fabrication ensures the LCD fits perfectly and looks professionally finished.
6. Finishing Options for Function + Aesthetics
The right finish can elevate your enclosure from functional to impressive:
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Powder coating: Wide color range and durability
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Brushed stainless: Clean, professional appearance
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Anodized aluminum: Great for wear resistance
Conclusion: Build Smarter with a Custom Solution
Custom enclosures offer more than protection — they’re part of your product’s functionality and user experience. Whether you’re building the next great touchscreen kiosk or integrating screens into machinery, a well-designed custom metal enclosure for LCD displays is essential.
👉 Need help designing your next project?
Contact RJ Metal today to get started on your custom fabrication solution.